CAPPS-NC On-Machine Measurement Logo

Real-Time On-Machine Measurement Solution

CAPPS-NC allows for on-machine measurement & inspection. Perform CNC probing and scanning, run measure-cut-measure cycles, automate tool and working offsets, and analyze results with an intuitive GUI.

CAPPS-NC On-Machine Metrology Software with DMG MORI CNC Machine
CAPPS-NC On-Machine Inspection Process - Closed Loop Graphic

Delivering Precision with Smart Manufacturing

Pre-Process Machine Setup
▪Advanced part coordinate systems using CAD and best-fit
▪Work offset calculation
▪NCFIT Reposting

In-Process Machining
▪Adaptive Manufacturing - Program corrections during machining with Real time in-process feedback
▪Sensor Calibration, real time execution, reporting feedback and live process corrections

Post Process
▪Creating Quality reports on the machine and SPC analysis with metrology data “BIGDATA”
▪All metrology data can be logged on machine for further Statistical Process Control and analyses
▪Realtime closed loop G-Code corections on the NC feedback data created automatically at the end of the process

On-Machine Measurement Features

Flexible Integration

CAPPS-NC integrates a wide variety of CNC machines for your on-machine inspection and smart manufacturing needs.

Scanning & Probing

Full support for proven best in class probing systems from industry leaders such as Renishaw, LK and Keyence

Dynamic Feedback

Real-time dynamic feedback significantly enhances machine tool accuracy. Control variations caused by part offsets, part fixturing, tool wear, and thermal effects.

CMM Reporting

Comprehensive CMM reports provided on demand to with full dimensional and GD&T analysis with algorithms to international standards.

Comprehensive On-Machine Measurement Capability

AAT3D provides advanced metrology software that enhances manufacturing precision with real-time feedback to correct errors from part offsets, fixturing, tool wear, and thermal effects. It features comprehensive CMM reporting, including ISO and ANSI compliant GD&T analysis, and integrates seamlessly with NC for adaptive machining. Automatic data export to SPC packages and alerts for out-of-tolerance features ensure efficient and accurate production processes.

Automated Part Alignment

CAPPSNC revolutionizes your machining process with automated part alignment, ensuring precision and consistency in every production run. Our advanced software uses real-time metrology data to dynamically adjust and align parts during machining, compensating for variations and errors. This automated process eliminates manual adjustments, reduces setup time, and guarantees that every part meets exact specifications, enhancing overall efficiency and quality.

CAPPS-NC On-Machine Measurement Software Screenshot
CAPPS-NC On-Machine Measurement Software Screenshot

Powerful CAD Programing

Simple click from CAD to add features to measurement program
Full colision detection
Automatically determine requred head angles
Full colision detection
Simulation of routine
Realtime post to G-Code program on controller.


Comprehensive Reporting

Flexible measurement methods
Feature constructions
Collision Avoidance
CMM Style reports
ISO & ANSI compliant GD&T methods
Customizable reporting options
Various report file types

CAPPS-NC On-Machine Measurement Software Screenshot
CAPPS-NC On-Machine Measurement Software Screenshot

Automated Tool & Work Offset Correction

CAPPS-NC takes precision to the next level with automated tool and work offset correction. Our software continuously monitors machining conditions, using real-time metrology data to adjust tool paths and work offsets dynamically. This automation compensates for tool wear, thermal variations, and other factors, ensuring optimal performance and accuracy throughout the machining process. Say goodbye to manual adjustments and hello to enhanced efficiency and consistent, high-quality results with CAPPSNC.

SPC & Data Analysis Capabilities

CAPPS-NC elevates your manufacturing process with robust Statistical Process Control (SPC) and data analysis capabilities. Our software provides comprehensive real-time monitoring and detailed reporting, allowing you to track trends, identify deviations, and maintain quality control. By leveraging SPC and advanced analytics, CAPPS-NC helps you optimize processes, reduce variability, and ensure every part meets the highest standards of precision and consistency.

CAPPS-NC On-Machine Measurement Software Screenshot

Automated On-Machine Measurement

Do you want to improve your CPK, reduce scrap, mitigate bottlenecks, drive down operational costs, and implement automation in your shop floor? With CAPPS-NC on-machine metrology software, you can achieve this. Check out our automation demo of CAPPS-NC.

On-Machine Measurement Capabilities

CNC Machine Capatability

  • 2+ Axis turning machines
  • 3 Axis machines
  • 3+1 Axis machines 5 Axis trunnion table
  • 5 Axis head machines
  • Mill-Turn machines
  • Additive & Hybrid Machines
  • Water Jet machines
  • Robotic
CNC machines compatible with on-machine measurement

CNC OEM Brands

CAPPS-NC is compatible with the following brands in addition to others not listed. Please contact us to discuss additional options or new intergrations.

  • Fanuc
  • Mazak
  • Fidia
  • Okuma
  • HAAS
  • Fagor
  • Miltron
  • Thermwood
  • DMG MORI
  • Yazka
  • Mitsuseki
  • Makino
  • Tsugami
  • Matsuura
  • Hurmula
  • Grob
  • Heller
  • Zimmerman
  • Belotti
  • Kellenberger
Machine Tool Brands compatible with on-machine measurement

CNC Controller Capability

CAPPS-NC seamlessly integrates with the following cnc controllers:

  • Siemens
  • Fanuc
  • Heidenhain
  • Mazak
  • Fidia
  • Okuma
  • HAAS
  • Fagor
  • Miltron
  • Thermwood

cnc machine controllers compatible with capps-nc on-machine measurement solution

Compatabile CNC Probes & Scanners

CAPPS-NC supports the following

  • CNC Touch Probes
    • Renishaw
    • Blum
    • Marposs
    • Heidenhain
    • Hexagon
    • Other
  • CNC Laser Scanners
    • Keyence LJ Navigator series
    • Nikon 3D Scanners
    • LK Metrology 3D Wireless Scanner
    • Micro-Epsilon
    • LMI Gocator
  • CNC Analog Scanning Probes
    • Renishaw SPRINT™ Probe
cnc machine tool probes

White Papers

Machine Tool In-Process Measurement and Closed Loop Feedback

Ray Karadayi's paper discusses innovations in machine tool in-process measurement, emphasizing metrology close loops for high precision and cost-efficient manufacturing. It covers the integration of CAD-based measurement software with machine tool controllers, enabling CMM-style measurement capabilities directly within the manufacturing process.

Machine Tool Probing In Die and Mold Manufacturing

In-Process Measurement of Die & Mold by Ray Karadayi at Applied Automation Technologies focuses on integrating metrological analysis within manufacturing cycles for high precision parts. Utilizing on-machine probing and software like CAPPS-NC, this approach offers direct feedback and automated adjustments in manufacturing, enabling high-volume production efficiency.

Industry 4.0 Smart Factory Adaptive Manufacturing with Metrology Feedback

The article highlights how on-machine probing and adaptive manufacturing with metrology feedback ensure precision and efficiency by enabling real-time corrections during the manufacturing process, thereby minimizing errors and enhancing process control.

View All White Papers

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