CAPPSNC REAL-TIME MACHINE TOOL METROLOGY

CAPPS NC software directly interfaces with the CNC controller. CAPPS-NC uses dimensional metrology data for CMM reports, adaptive work offset, adaptive tool offset and 3-5 axis closed loop manufacturing.

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CappsNC Applies automation technology into the factory of the future

CappsNC provides dimensional metrology data to be used in the hyperflexible, self-adapting manufacturing processes.

On-Machine Software Features

Flexible Integration

CAPPS NC integrates a wide variety of CNC machines for your on-machine inspection and smart manufacturing needs.

Scanning & Probing

CappsNC can be used for on-machine probing or on-machine 3D scanning. CappNC supports the following, but not limited, sensor interfaces: all CNC touch probes, scanning contact probes, non-contact laser scanners, and non-contact CCD Cameras.

Dynamic Feedback

CAPPSNC's real-time dynamic feedback significantly enhances machine tool accuracy. It effectively addresses various error sources, including those caused by part offsets, part fixturing, tool wear, and thermal effects.

CMM Reporting

CAPPSNC offers advanced CMM reporting features, including ISO and ANSI compliant GD&T analysis and comprehensive CMM reports. It supports multiple datums with material conditions, form and profile analysis, and automatic report generation.

AAT3D CappsNC

AAT3D provides advanced metrology software that enhances manufacturing precision with real-time feedback to correct errors from part offsets, fixturing, tool wear, and thermal effects. It features comprehensive CMM reporting, including ISO and ANSI compliant GD&T analysis, and integrates seamlessly with NC for adaptive machining. Automatic data export to SPC packages and alerts for out-of-tolerance features ensure efficient and accurate production processes.

Automated Part Alignment

CAPPSNC revolutionizes your machining process with automated part alignment, ensuring precision and consistency in every production run. Our advanced software uses real-time metrology data to dynamically adjust and align parts during machining, compensating for variations and errors. This automated process eliminates manual adjustments, reduces setup time, and guarantees that every part meets exact specifications, enhancing overall efficiency and quality.

Automated Tool & Work Offset Correction

CAPPSNC takes precision to the next level with automated tool and work offset correction. Our software continuously monitors machining conditions, using real-time metrology data to adjust tool paths and work offsets dynamically. This automation compensates for tool wear, thermal variations, and other factors, ensuring optimal performance and accuracy throughout the machining process. Say goodbye to manual adjustments and hello to enhanced efficiency and consistent, high-quality results with CAPPSNC.

SPC & Data Analysis Capabilities

CAPPSNC elevates your manufacturing process with robust Statistical Process Control (SPC) and data analysis capabilities. Our software provides comprehensive real-time monitoring and detailed reporting, allowing you to track trends, identify deviations, and maintain stringent quality control. By leveraging SPC and advanced analytics, CAPPSNC helps you optimize processes, reduce variability, and ensure every part meets the highest standards of precision and consistency.

White Papers

Blue Light Laser Sensor Integration and Point Cloud Metrology within the Manufacturing System

Ray Karadayi's abstract details integrating blue light laser sensors within manufacturing systems for precise, fast data collection and metrology tasks, enabling adaptive manufacturing through real-time feedback to enhance quality and reduce costs.

Innovations in Machine Tool In-Process Measurement and Feedback with Metrology Close Loop

Ray Karadayi's paper discusses innovations in machine tool in-process measurement, emphasizing metrology close loops for high precision and cost-efficient manufacturing. It covers the integration of CAD-based measurement software with machine tool controllers, enabling CMM-style measurement capabilities directly within the manufacturing process.

In-process Measurement of Die & Mold for high precision manufacturing and repair processes

In-Process Measurement of Die & Mold by Ray Karadayi at Applied Automation Technologies focuses on integrating metrological analysis within manufacturing cycles for high precision parts. Utilizing on-machine probing and software like CappsNC, this approach offers direct feedback and automated adjustments in manufacturing, enabling high-volume production efficiency.

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